Hello everyone. I have been on vacation for the past week so naturally the day after I left town the forum died. Sorry about that. I am back and will be looking into the forum tonight and tomorrow.
I also have a blog posting that I have written up at the lake. Going to try to get that posted tomorrow as well.
Sunday, July 30, 2006
Thursday, June 01, 2006
Forum open to the public
The Corn Burner's Forum is now open to the public. The address is http://forum.iburncorn.com the testing is over. It still has one feature that doesn't work, the spell checker, but I am working on that and hope to have it fully working soon.
Saturday, May 27, 2006
The forum is online!
Still hidden though. I gave out the address to about a dozen people who are in there posting a few messages in it and testing. It seems like it is going to work. If you want to get in on the testing, drop me a mail and I will send you the address.
Tuesday, May 16, 2006
Server is on the way!
I had really hoped that I would be able to migrate over the old usernames and passwords from the old forum, over to the new one. I was able to get the migration to work on my laptop, but then when I tried to get it to work on the production server it failed everytime. I don't know quite why. I decided not to take the time to figure it out.
I will send out email to a few of the heavy posters (ahem, Tallcorn) and let them get in a day or two in advance to secure their old usernames back again. With all the work that they had put into all the posts they did, I would hate to see them loose the name to someone else.
In other news, I am pretty sure I am going to be going to the Wind Energy Forum that I mentioned in my last post. It is about an hour's drive from Chippewa Falls but I think a couple of my neighbors are going to go up there with me. It sure sounds like it is going to be an interesting forum. Make sure you send your registration forms in. There are going to be FREE SNACKS PROVIDED, :-) and they want to get a good count on the attendees so they are sure to have enough.
And one final note. A rather interesting box showed up in the mail a couple of days ago. It is a new burn pot design from Traeger. A bottom feeding burn pot, similar in style to the LDJ, that will push the corn up from the bottom. I don't think this burn pot is on the market yet. It sounds also like the weather might just be cold enough tomorrow to try it out. I will do some burning and let you all know how it goes. If this works, it could be the solution to many of the complaints everyone has about their Traeger boilers and could be a great thing for the company! I will post some pictures of the new burn pot in the next couple of days so you can all see it.
Thursday, May 11, 2006
Another Day, another crisis
I don't know about you, but I am burning corn again. As a matter of fact, I think you are doing the same thing. You want to know how I can tell the outdoor temperature? I look at the hits on my website. The hits go up, people start emailing me asking when the heck the forum is going to come online again. That pretty much tells me that it is cold outside. Today, you are sure right. It's 40 degrees outside right now! Heading toward the lower thirties tonight! Snow in the forecast! What month is it???
I tell you folks, I like Wisconsin and all, but, sometimes I get listening to that Jimmy Buffet music and get thinking about those little latitudes. My friend Dave Jones says he wants to live a life where his biggest decisions of the day involves what color of umbrella to put in his drink. That seems to me like a really warm weather thought, doesn't it? Yeah Dave, you got the right idea.
Yesterday was another interesting day. I was driving in to St. Paul for my weekly penance of sitting in an office cubicle. Driving down I-94, the far side of Menomonie, just (luckily) a mile past the single lane road construction area my old dependable Saab coughed. Then shortly later it coughed again. Then it choked, sputtered, spat, gagged and, finally, coasted. Damn. That's how I got to meet Tim, the tow truck guy. Heck of a great guy. I even say that now, after he lightened my load by $200. I hit him up with what I consider my universal conversation starter.... "So, how do you heat your house?" Ummmm Propane huh? We had a good chat about global economics, peak oil production and how are children's live are going to be different than ours. He was much more of an optimist than I am. I suggested some depressing reading material, _The Long Emergency_. Depressing, but one of the best books I have ever read. We'll see if he is still an optimist the next time I run into him.
One thing Tim was real interested in was wind energy so it was quite a coincidence that when I got home and was telling my friend Andrew Dane about the whole experience he hit me with a brochure for a Wind Energy Forum he organized. It really sounds like a great forum and I plan on attending. It looks to be a real overview of where wind energy is at and might offer some information on local wind generating systems. Hope to see you there.
A corn burners forum update. What with car trouble and now the wife is gone again for a couple of days I didn't get the new server packed up to ship down to the ISP. I still have hopes for tomorrow. I would like to get the forum online early next week.
--ja
I tell you folks, I like Wisconsin and all, but, sometimes I get listening to that Jimmy Buffet music and get thinking about those little latitudes. My friend Dave Jones says he wants to live a life where his biggest decisions of the day involves what color of umbrella to put in his drink. That seems to me like a really warm weather thought, doesn't it? Yeah Dave, you got the right idea.
Yesterday was another interesting day. I was driving in to St. Paul for my weekly penance of sitting in an office cubicle. Driving down I-94, the far side of Menomonie, just (luckily) a mile past the single lane road construction area my old dependable Saab coughed. Then shortly later it coughed again. Then it choked, sputtered, spat, gagged and, finally, coasted. Damn. That's how I got to meet Tim, the tow truck guy. Heck of a great guy. I even say that now, after he lightened my load by $200. I hit him up with what I consider my universal conversation starter.... "So, how do you heat your house?" Ummmm Propane huh? We had a good chat about global economics, peak oil production and how are children's live are going to be different than ours. He was much more of an optimist than I am. I suggested some depressing reading material, _The Long Emergency_. Depressing, but one of the best books I have ever read. We'll see if he is still an optimist the next time I run into him.
One thing Tim was real interested in was wind energy so it was quite a coincidence that when I got home and was telling my friend Andrew Dane about the whole experience he hit me with a brochure for a Wind Energy Forum he organized. It really sounds like a great forum and I plan on attending. It looks to be a real overview of where wind energy is at and might offer some information on local wind generating systems. Hope to see you there.
A corn burners forum update. What with car trouble and now the wife is gone again for a couple of days I didn't get the new server packed up to ship down to the ISP. I still have hopes for tomorrow. I would like to get the forum online early next week.
--ja
Tuesday, May 09, 2006
An update
Hello everyone! It has been a long month, and it is what, the 9th? Oh dear.
Already this month we have had some low points. I took a call I had not been looking forward to receiving. My wife's step dad passed away from cancer last week. It was a very rough week on her. She went to her mom's house for the week. She delt with a whole bunch of family issues, as happens at times of death. It was a very rough week for her. I stayed home with the kids and though there were still three of them left after the week was over, I sure didn't get much work done on the corn burning web site.
This week though has been much better. I was able to get the web server reformatted with a new version of the OS and got the forum software up and running on it. Just today I got my new IP number from my ISP and I hope to put the server in the mail to them on Thursday. I would like to think that the forum will be live by early next week.
Everything always takes longer than I expect it to. Even when I inflate my expectations by 2x
On a corn related note, my neighbor got his corn burning stove in tonight. He bought an LDJ boiler. I have already been down to his house to take some pictures of the room before the burner. If I can talk him into waiting until Thursday (I am busy tomorrow) to bring it home I can also get some pictures of it coming in and being moved down into the basement.
It should be interesting to have a second case study on the web site.
--ja
Already this month we have had some low points. I took a call I had not been looking forward to receiving. My wife's step dad passed away from cancer last week. It was a very rough week on her. She went to her mom's house for the week. She delt with a whole bunch of family issues, as happens at times of death. It was a very rough week for her. I stayed home with the kids and though there were still three of them left after the week was over, I sure didn't get much work done on the corn burning web site.
This week though has been much better. I was able to get the web server reformatted with a new version of the OS and got the forum software up and running on it. Just today I got my new IP number from my ISP and I hope to put the server in the mail to them on Thursday. I would like to think that the forum will be live by early next week.
Everything always takes longer than I expect it to. Even when I inflate my expectations by 2x
On a corn related note, my neighbor got his corn burning stove in tonight. He bought an LDJ boiler. I have already been down to his house to take some pictures of the room before the burner. If I can talk him into waiting until Thursday (I am busy tomorrow) to bring it home I can also get some pictures of it coming in and being moved down into the basement.
It should be interesting to have a second case study on the web site.
--ja
Friday, March 31, 2006
Ah, the Irony
Saturday night we had tickets to see one of my favorite bands at the Target Center in Minneapolis. The band name, and here's the irony, is Korn. The wife spent enough on the required "new outfit" to make the tickets look cheap. We went with my nephew who got us some really great seats. Visually, I would have to say it was a great show. The sound was really not so good though. It was like we were sitting in a sound hole. We left at the end of the concert, my ears didn't even have that "great rock show" ringing sound. While there, I went over a couple of isles and down a few rows and the sound was great there. I almost wonder if one bunch of the speaker stacks weren't working or something.
Well the corn burner shutdown is over. We are in that springtime period where the temperature bounces up and down a lot. We had the fire out for about 24 hours while the temperature went up to about 60 and held. Less than twenty four hours later it started cooling down though, and with the prospect of three days of rain in the forecast, we lit it back up. It sounds like this week is going to be warmer and sunnier again. It was snowing when I left Chippewa Falls this morning. That was sort of harsh reality after loosing a hour of sleep over the weekend with daylight savings time change.
Wednesday, March 29, 2006
A big night tonight...
Only time for a short note. Just wanted to write, that tonight we have the corn fire off. We are hoping to pick up enough solar tomorrow to keep the house warm during the day. Spring time has come, even though I know that winter is still lurking around the corner, and is sure to make at least one more unwelcome appearence. For tonight though, and tomorrow, we thinking spring thoughts.
I want to thank you all for coming to my web site this heating season. I will continue to update it as often as I can, but I know you all have busy lives to live this summer. You won't be stopping off at my house as much for a while. I look forward to hearing from you all again in the fall.
--ja
I want to thank you all for coming to my web site this heating season. I will continue to update it as often as I can, but I know you all have busy lives to live this summer. You won't be stopping off at my house as much for a while. I look forward to hearing from you all again in the fall.
--ja
Sunday, March 26, 2006
What a great day!
I don't know for sure what the temperature got up to. But it sure was a great day here in Wisconsin. It was nice enough for me to declare it to be the first official day of yard work. I am planning on building a retaining wall behind my firepit in the backyard this year. So I carried a bunch of the stones I picked up while on the family farm a couple of weeks ago, back to the area I am planning on building the wall. It was quite a workout. I am sure I will be stiff tomorrow.
Other than that, pretty much a lost weekend. The youngest daughter has had the flu all weekend. I am bogged down in work stuff so I tried to do a couple hours on Saturday. Couldn't really get my head into it though. Tonight she had a temperature of almost 105. Scary.
On the corn burning front, we are not burning much right now. Yesterday the burn pot got plugged up and it spilled a bunch of corn over the edge of the pot, down into the ash pan. I cleaned some of it up but let the rest go. Since we have only been burning lightly the last couple of days, it hasn't been enough to incinerate the spilled corn. Instead, it is sitting down there smoldering and smelling. I will be glad when spring arrives in full.
...Except for the fact that shortly after spring comes "Are you going to get back to painting the house?" THAT season, I am not looking forward to.
--ja
Other than that, pretty much a lost weekend. The youngest daughter has had the flu all weekend. I am bogged down in work stuff so I tried to do a couple hours on Saturday. Couldn't really get my head into it though. Tonight she had a temperature of almost 105. Scary.
On the corn burning front, we are not burning much right now. Yesterday the burn pot got plugged up and it spilled a bunch of corn over the edge of the pot, down into the ash pan. I cleaned some of it up but let the rest go. Since we have only been burning lightly the last couple of days, it hasn't been enough to incinerate the spilled corn. Instead, it is sitting down there smoldering and smelling. I will be glad when spring arrives in full.
...Except for the fact that shortly after spring comes "Are you going to get back to painting the house?" THAT season, I am not looking forward to.
--ja
Tuesday, March 21, 2006
Away from home...
I am reading my email in the basement of a hotel tonight. Wishing I could be home sitting on a corn fired radiator drinking a beer. It never really strikes you how good that beer tastes until you are sitting somewhere you can't get one. :-) I am pretty much a one beer a night kinda guy. Actually my average is a little lower than that. Some nights I forget to have one. Other nights, I open one up and then a few minutes later, can't find the damned thing. It is particularly tough right now though because last weekend, my nephew, saint's praise his name, brought me a case of Grain Belt Premiums. It's almost impossible to find that beer in Wisconsin. I think it's a border thing. But now, here I sit, a whole case of Preme's sitting in my fridge in Chippewa Falls where I can't get to them!
I got some mail that I thought I would post here because either it or my responses have some good information.
Ted writes:
One page you should check into is:
My Burn Rate Page
(Normally this page has some graphs on it, tonight for some reason, the graphs
are not showing up -- so never mind about those big blank areas.)
This page lets you know how much I am burning. On average, as of the data I have in there right now, 167lbs a day. I should say though that we live in a big old house with no attic insulation, 75 single pane windows, and limestone foundation with plenty of drafts. Your milage may vary.
The boiler was purchased in January of 2005.
By my estimations, as of February 25th I had saved $1160 this year. I need to get the March data put into the computer and then you should have a better idea of a season's savings.
I have a video on the site showing me doing a cleaning. I don't think it is a huge amount of work. I think I will have cleaned it four times by the end of the season, so at least it doesn't have to be done real often.
There is work to be done daily. The hopper has to be loaded. The burn pot must be cleaned of klinker almost daily, and changed out weekly. That is a bit of a pain but we feel, worth it, for the savings.
Am I happy with it? Hummm. Here is what I think. The best corn burner on the market is an H.S. Tarm. It is $10,000. Since I have trouble coming up with coffee money each morning, this was not an option. A lot of people really like the LDJ. If I was starting over, I might go that route instead. However, I think the Traeger is a very solid, well built unit. I think it has some design issues surrounding it's burn pot. I will also admit that I might be trying to ask a little too much from the Traeger. It could be that my BTU demand is actually higher than what it can supply and so therefore I am having the troubles with it that I am.
So, this summer I am going to insulate my attic (right now we have zero). This should help the BTU load. I think Traeger continues to work on it's designs. With the influx of money the company has now that corn burning is so popular, I hope they are fixing the problems they have. Maybe between these two things next season will be better.
----------------------------
I also forwarded onto my neighbor some comments off my blog from a guy who really likes Traegers and thinks they have the best burn pot design (being top feeding). My neighbor and I are working ...well, the fact is, he is doing most of the work, but you get the idea... :-) on some new burn pots for my Traeger boiler. One of the thoughts we had was to try to build a bottom feeding pot. My neighbor reponds to the mail:
And that is true. I will put together every detail, thought and plan on this web site as I go along. But for tonight, I am going to call it a night!
Happy corn burning!
--ja
I got some mail that I thought I would post here because either it or my responses have some good information.
Ted writes:
When did you purchase thiscorn boiler? Are you happy with it? How much corn do you burn per month, anddo you feel you are saving? And is it alot of work to clean and how often doyou clean this? We live in Cheyenne, Wy. very interested, we found Traeger 150before we read your information. Please tell us more. We had called theAction Fire Place, but they have not called us back yet. Thanks!
One page you should check into is:
My Burn Rate Page
(Normally this page has some graphs on it, tonight for some reason, the graphs
are not showing up -- so never mind about those big blank areas.)
This page lets you know how much I am burning. On average, as of the data I have in there right now, 167lbs a day. I should say though that we live in a big old house with no attic insulation, 75 single pane windows, and limestone foundation with plenty of drafts. Your milage may vary.
The boiler was purchased in January of 2005.
By my estimations, as of February 25th I had saved $1160 this year. I need to get the March data put into the computer and then you should have a better idea of a season's savings.
I have a video on the site showing me doing a cleaning. I don't think it is a huge amount of work. I think I will have cleaned it four times by the end of the season, so at least it doesn't have to be done real often.
There is work to be done daily. The hopper has to be loaded. The burn pot must be cleaned of klinker almost daily, and changed out weekly. That is a bit of a pain but we feel, worth it, for the savings.
Am I happy with it? Hummm. Here is what I think. The best corn burner on the market is an H.S. Tarm. It is $10,000. Since I have trouble coming up with coffee money each morning, this was not an option. A lot of people really like the LDJ. If I was starting over, I might go that route instead. However, I think the Traeger is a very solid, well built unit. I think it has some design issues surrounding it's burn pot. I will also admit that I might be trying to ask a little too much from the Traeger. It could be that my BTU demand is actually higher than what it can supply and so therefore I am having the troubles with it that I am.
So, this summer I am going to insulate my attic (right now we have zero). This should help the BTU load. I think Traeger continues to work on it's designs. With the influx of money the company has now that corn burning is so popular, I hope they are fixing the problems they have. Maybe between these two things next season will be better.
----------------------------
I also forwarded onto my neighbor some comments off my blog from a guy who really likes Traegers and thinks they have the best burn pot design (being top feeding). My neighbor and I are working ...well, the fact is, he is doing most of the work, but you get the idea... :-) on some new burn pots for my Traeger boiler. One of the thoughts we had was to try to build a bottom feeding pot. My neighbor reponds to the mail:
This guy seems to have a hard desire for Traeger from the sounds of it. The problem with all corn systems is the clinker. Bottom feed pots I like the better because they remove their clinker instead of leave it in the pot and piling new corn on top of it. If the feed rate is set right I don't think any corn should ever hit the ash pan. As for having to go in and break some of the clinker up I am not completely in agreement with him but it seems the same thing is required of the Traeger from time to time anyway. The Traeger is a good unit but I think the burn pot is a major disappointment with it. Your pots should have never failed that soon. I am pretty confident our design will be better. I am going to see if I can get a hold of some material soon for some experiments. I will keep you posted.
I give the guy credit for replying and defending himself. I would like more info on his stove. I am curious to see how it works. I understand his interest in top burning systems better now but I still think the bottom feeding ones are better. The LDJ has been made for 20 years (was made in Illinois before LDJ bought them). I would have to think that they have it pretty together.
The Tarm that I looked at had a simiar issue. It always burned the corn however the ash covered the air vents for the combustion air and when I moved ash off the holes the flame grew significantly. Even the top of the line have their issues.
I am confident we will have a full very detailed report on your site as I get everything installed and setup.
And that is true. I will put together every detail, thought and plan on this web site as I go along. But for tonight, I am going to call it a night!
Happy corn burning!
--ja
Sunday, March 19, 2006
Burn pot cement and corn level
Last night I put up the pictures of what a cracked burn pot looks like. This morning, the pot has cooled down enough so that I can clean it up and put some boiler cement on it. The cement really looks a lot like concrete but it drys with more of a glassy surface.

Here it is as I am spreading it. I just dip in with my finger and squeeze it into the crack. It doesn't really take much. Like I mentioned, it might be a good idea to sort of mix in a little wad of pink fiberglass insulation. I haven't tried it yet but might the next time I have to patch this burn pot. Doing so might provide some gap filler and make the cementing job last a little longer. As it is, two burning is the best you can hope for from a cemented pot. What I do, after I get the cement spread out over the crack is to throw the burn pot up on top of the smoke box on the burner. This keeps the burn pot nice and warm and helps the cement cure. The instructions on the container say to keep the heat low the first few fires. Since that isn't really an option on a burn pot, I am hoping this warming over a few days will do the same thing.
The Current Corn Status

The question now is, "Are we going to make it or not?" I would say we have about one pickup load of corn still in the corn room. It is tough to get an idea of scale from this photo. I should have stuck the dog in the picture. I took some measurements though and have inch markings on the wall in the back. So, the pile is 33 inches high. It comes out from the wall 76 inches. It is 92 inches wide. 33x76=2508 divide by two gives us 1254 square inches in this triange. Then, times 92 gives me 115,368 cubic inches. Divide this by 1728 to give me 66.76 cubic feet. Then, using the information on my corn storage page I divide this by 1.25 to tell me that I currently have 53.41 bushels of corn left. This is 2,884 lbs (assuming I have less than perfect 54 lb/bu corn) or, enough for 17 average winter days.
Winter can turn into spring litereally overnight here. No mind that we have gotten a foot of snow in the last seven days, two weeks from now I could be mowing the grass. ...of course, the reverse is true as well, winter can sometimes drag on. We could still be needing heat on the 15th of May. We will just have to see how it goes.
Here it is as I am spreading it. I just dip in with my finger and squeeze it into the crack. It doesn't really take much. Like I mentioned, it might be a good idea to sort of mix in a little wad of pink fiberglass insulation. I haven't tried it yet but might the next time I have to patch this burn pot. Doing so might provide some gap filler and make the cementing job last a little longer. As it is, two burning is the best you can hope for from a cemented pot. What I do, after I get the cement spread out over the crack is to throw the burn pot up on top of the smoke box on the burner. This keeps the burn pot nice and warm and helps the cement cure. The instructions on the container say to keep the heat low the first few fires. Since that isn't really an option on a burn pot, I am hoping this warming over a few days will do the same thing.
The Current Corn Status
The question now is, "Are we going to make it or not?" I would say we have about one pickup load of corn still in the corn room. It is tough to get an idea of scale from this photo. I should have stuck the dog in the picture. I took some measurements though and have inch markings on the wall in the back. So, the pile is 33 inches high. It comes out from the wall 76 inches. It is 92 inches wide. 33x76=2508 divide by two gives us 1254 square inches in this triange. Then, times 92 gives me 115,368 cubic inches. Divide this by 1728 to give me 66.76 cubic feet. Then, using the information on my corn storage page I divide this by 1.25 to tell me that I currently have 53.41 bushels of corn left. This is 2,884 lbs (assuming I have less than perfect 54 lb/bu corn) or, enough for 17 average winter days.
Winter can turn into spring litereally overnight here. No mind that we have gotten a foot of snow in the last seven days, two weeks from now I could be mowing the grass. ...of course, the reverse is true as well, winter can sometimes drag on. We could still be needing heat on the 15th of May. We will just have to see how it goes.
Saturday, March 18, 2006
Saturday Night.
Well, I am rested up after a good night's sleep.
Check out my new corn burning equipment. This old bit of hardware came from my father's farm, by way of my brother in law's chicken shed for the past twenty years. It is a fanning mill, and is used to clean grain.
I am guessing the machine must be about 80 years old. It was pretty much ancient, back when I was a kid, helping my dad clean seed oats. The last twenty years in the chicken coop didn't help it much but at least it was mostly dry in there. There was a layer of chicken dung on it when we first brought it out of the shed but sitting in the back of the truck for the the two hundred mile trip home in the rain the other night pretty well cured that problem. It still has a rather disticnt odor, but it is visually fairly clean. The hopper is pretty much rotted out, but it shouldn't be too hard to rebuild. The fan seems in pretty good condition, though it does have one spot where it rubs against the housing. I will have to re-form that a little bit. I am also going to have to put my hands on one belt leather. Not sure how tough that is going to be. I will also try to build some sort of vacume attachment to the top where the fan blows out. I will be using this inside my basement so I am going to try to make it as dust free as possible.
Here is a shot looking down from above. You can see the bottom of the two screens. The top screen seems to be missing entirely. The bottom screen is rotted out and hanging off at an angle. No mind. These are the oat screens. The screens we used in the mill to clean oats for planting in the field. I need to put in the corser screens to clean corn. The way this mill works is the first screen takes out the big stuff. The corn falls through it. The stalks, cobs and such ride on the top of the screen and fall in the chute. The second screen takes out the fines. The corn rides on the top of the second screen and the fines fall through. The the corn passes and drops in front of the fan which takes out the chaff and bee's wings. I think I will need to buy a new top screen and build a frame for it. I think the corn bottom screen I have.
You can see in this, a shot of the hopper I am going to have to build. Should be a pretty easy project. Not sure if I will build it out of pine, I have some pretty nice looking maple down in the shop. That would make a sturdy little hopper. With the price of clear pine these days, maple isn't very much more expensive. You can also see in this shot, the spare screens down in the bottom. I think there are six spares, mostly really fine ones. I think back at the time my Dad said they were for cleaning alphalfa seed. I am looking forward to getting this machine into production by next season.
Traeger burn pots. The weakest link in the chain.
Here is my season and a half burn pot. I have already had this pot welded twice. I has cracked again. The stainless steel on the top part of the pot is getting very thin. The air holes you can see on this pot are actually getting quite sharp on the edges.
Check out the comments on this post of my blog
March 15th. The comments by teajohn are quite interesting. Now I don't know if this guy's real last name is Traeger, or just what. He sure thinks Traeger is on the right track. It sure seems like I hear the bottom-feed-burn-pot folks complaining less than what I complain.

I don't have time to weld this burn pot right now. Not even sure if my neighbor the welder is in town. I need a short term fix. Enter boiler cement. With boiler cement, you can patch a burn pot hole. It doesn't last long, maybe two burn pot changes, so eight to ten days of burn time. I have thought some of wadding in some pink fiberglass insultation with the boiler cement to get to have a little more body, and bridge gaps a little better. I haven't done this yet though. I will give a report if I try it.
This boiler cement I bought at the local True Value Hardware store. I think it was about four bucks for this container. It goes a very long ways. I have patched burn pot holes three times this season and it doesn't even have a quarter of an inch taken out of the container.
Check out my new corn burning equipment. This old bit of hardware came from my father's farm, by way of my brother in law's chicken shed for the past twenty years. It is a fanning mill, and is used to clean grain.
Traeger burn pots. The weakest link in the chain.
Check out the comments on this post of my blog
March 15th. The comments by teajohn are quite interesting. Now I don't know if this guy's real last name is Traeger, or just what. He sure thinks Traeger is on the right track. It sure seems like I hear the bottom-feed-burn-pot folks complaining less than what I complain.
I don't have time to weld this burn pot right now. Not even sure if my neighbor the welder is in town. I need a short term fix. Enter boiler cement. With boiler cement, you can patch a burn pot hole. It doesn't last long, maybe two burn pot changes, so eight to ten days of burn time. I have thought some of wadding in some pink fiberglass insultation with the boiler cement to get to have a little more body, and bridge gaps a little better. I haven't done this yet though. I will give a report if I try it.
This boiler cement I bought at the local True Value Hardware store. I think it was about four bucks for this container. It goes a very long ways. I have patched burn pot holes three times this season and it doesn't even have a quarter of an inch taken out of the container.
Wednesday, March 15, 2006
The usual title
I went to type in what I was going to have as the title to this post. "Busy Weeks" I got as far as B,u,s and the computer popped up and suggested the rest. I guess have I have typed that phrase too many times lately.
Winter has returned to Wisconsin. We got about a foot of snow on Sunday night. Eight inches predicted for tonight. I guess we are getting our winter late. The snow is a pain but I do like it better than cold.
Work has been very busy the last four weeks. I have four more weeks of this schedule to go and then life should either return, or shortly return, to the usual pace.
I have been getting spammed from some aweful company, Silver Fox Plumbing, who has found my blog where I have the post about doing some plumbing work, hooking up my water heater. They have been mailing me three times a day with posts to this blog (which I just delete) trying to advertise their plumbing business. So, let it be said here first: "Don't buy anything from Silver Fox Plumbing" They are "total crooks" YOUR PIPES WILL LEAK. If I am not mistaken, I believe their dog has fleas too.
One cool thing; my work sent me home with the Art Departments brand new, super high speed, dual processor, Mac G5 computer and 23" flat panel monitor. I get to format it all up for them, and do some software burn in for two weeks. Whoo hoo. This baby looks real cool siting beside my desk. If I had the money, I would own one just like it. It is a really great computer and the OS X operating system is fast, well designed and secure enough to trust. Apple now makes the ultimate computer hacker machine. I sure love my 17" powerbook. ....and I am a total wienie computer hacker.
Corn burning has been going good here, though I have only made occasional trips to the basement. The wife has been totally in charge of the corn boiler and she has been doing a great job. Only thing is, it is a Traeger and so it needs regular burn pot changes. She can't lift the burn pots when they are in the stove. So, I have to change the burn pot every night I am home.
Hey, and while we are talking about burn pots. I talked to my neighbor the other night. He was down to help me unload my prize (a ~80 year old fanning mill that used to be my fathers -- I will post pictures later) from the pickup. He also brought a pad and paper to take some measurements of my burn pot. He is thinking about working up a couple of burn pot designs. Maybe one that is close to factory spec, and maybe another one that attempts to be a bottom feeder. It should be interesting. Anyone have any Traeger burn pot suggestions?
Can't think of anything else. Hope you all are having a good winter.
Winter has returned to Wisconsin. We got about a foot of snow on Sunday night. Eight inches predicted for tonight. I guess we are getting our winter late. The snow is a pain but I do like it better than cold.
Work has been very busy the last four weeks. I have four more weeks of this schedule to go and then life should either return, or shortly return, to the usual pace.
I have been getting spammed from some aweful company, Silver Fox Plumbing, who has found my blog where I have the post about doing some plumbing work, hooking up my water heater. They have been mailing me three times a day with posts to this blog (which I just delete) trying to advertise their plumbing business. So, let it be said here first: "Don't buy anything from Silver Fox Plumbing" They are "total crooks" YOUR PIPES WILL LEAK. If I am not mistaken, I believe their dog has fleas too.
One cool thing; my work sent me home with the Art Departments brand new, super high speed, dual processor, Mac G5 computer and 23" flat panel monitor. I get to format it all up for them, and do some software burn in for two weeks. Whoo hoo. This baby looks real cool siting beside my desk. If I had the money, I would own one just like it. It is a really great computer and the OS X operating system is fast, well designed and secure enough to trust. Apple now makes the ultimate computer hacker machine. I sure love my 17" powerbook. ....and I am a total wienie computer hacker.
Corn burning has been going good here, though I have only made occasional trips to the basement. The wife has been totally in charge of the corn boiler and she has been doing a great job. Only thing is, it is a Traeger and so it needs regular burn pot changes. She can't lift the burn pots when they are in the stove. So, I have to change the burn pot every night I am home.
Hey, and while we are talking about burn pots. I talked to my neighbor the other night. He was down to help me unload my prize (a ~80 year old fanning mill that used to be my fathers -- I will post pictures later) from the pickup. He also brought a pad and paper to take some measurements of my burn pot. He is thinking about working up a couple of burn pot designs. Maybe one that is close to factory spec, and maybe another one that attempts to be a bottom feeder. It should be interesting. Anyone have any Traeger burn pot suggestions?
Can't think of anything else. Hope you all are having a good winter.
Monday, March 06, 2006
Forum is up
I hate to say the forum is up, only to have it crash again, but.... the forum is up. I might have found the problem, it was with one record in the database.
--ja
--ja
Thursday, March 02, 2006
More work on the forum
I have contacted an ISP about hosting the forum, even set it up and ran it for a while tonight. It seems like there is something wrong with it though. I will do some more checking into it in the morning. It ran for about half an hour and then suddenly the ISP's server went away.
I am now looking into the possibility that maybe one of the posts has some bad data in it.
--ja
I am now looking into the possibility that maybe one of the posts has some bad data in it.
--ja
Thursday, February 23, 2006
One last thought
I should give some credit where credit is due. I want to announce that the wife ran the corn burner for three days while I was gone. She had a few little problems. She worked through them.
I would also confess that I came home, took a look at the fire. Thought it looked a little too fed and so shutoff the feed on the stove.
...of course, fully intending to turn it back on in 15 or 20 minutes. I forgot. The fire is out. I have to get a fire built in there again before I can go to bed. Then hope for the wife to not read my blog...
Good night.
I would also confess that I came home, took a look at the fire. Thought it looked a little too fed and so shutoff the feed on the stove.
...of course, fully intending to turn it back on in 15 or 20 minutes. I forgot. The fire is out. I have to get a fire built in there again before I can go to bed. Then hope for the wife to not read my blog...
Good night.
Wednesday, February 22, 2006
A Technical update for those computer people who might care
Homecoming tonight. I am back in Chippewa Falls. I got a little time to look at the new server tonight. I had been looking at some software called Blue Dragon. It is free software that runs on a computer and can send out dynamic web pages, like the forum is. I had looked at it some before I left. I had downloaded the newest version and tried to install it on the new server. It would not install though. As soon as I typed in my password it would crash. I downloaded an older version of the same program tonight and it installed right away.
Ummmm, it doesn't run yet. That is sort of a down side and the way this stuff works. I will have some time to diddle with it some tomorrow night. In the meantime, I have someone to call tommorrow and see if I can use some space on one of his servers. If so, I should be able to move the forum over his server and bring it back up tomorrow night!
I am sorry to you all for all this down time. I do know how you all enjoy it. I enjoy it too.
--ja
Ummmm, it doesn't run yet. That is sort of a down side and the way this stuff works. I will have some time to diddle with it some tomorrow night. In the meantime, I have someone to call tommorrow and see if I can use some space on one of his servers. If so, I should be able to move the forum over his server and bring it back up tomorrow night!
I am sorry to you all for all this down time. I do know how you all enjoy it. I enjoy it too.
--ja
Tuesday, February 21, 2006
Where did you go on your winter vacation?
I bet it was more fun than where I am. I am sitting in a hotel, so that part might be the same. The difference is I am working nine hours a day. Then sitting in a hotel, where I have very limited net access (a fact that I never realized would drive me so crazy!). What's worse, the area the hotel is located in is dry, SO I CAN'T EVEN HAVE A BEER! Aaaaaagh.
On top of all this, my web server started having some problems on Sunday night. Basically what it amounts to is the hits on the forum are pretty high. The month of february is looking like it will have the highest number of hits on my web site that I have ever had. I know you all need your fix from my forum, ( not as bad as I need a beer right now) but I will try to get things working again when I get home on Wednesday night.
Just to let you know what is going on, I bought a new computer to run the databases on. I got it about 90% of the way setup. Then I had an inspiration of what might be causing some problems on the old server and fixed those problems. That gave me some breathing room. Unfortunatly, that was the last thing I needed. I waited a couple of weeks to see how the fixes took, and in the meantime, got a super rush of work that takes me away from home three days a week.
So here I sit. I can't really make the fixes. I hate television. My fingers are already sore from playing guitar and I have really sucky net access....
Oh yeah, and did I mention, NO BEER!
On top of all this, my web server started having some problems on Sunday night. Basically what it amounts to is the hits on the forum are pretty high. The month of february is looking like it will have the highest number of hits on my web site that I have ever had. I know you all need your fix from my forum, (
Just to let you know what is going on, I bought a new computer to run the databases on. I got it about 90% of the way setup. Then I had an inspiration of what might be causing some problems on the old server and fixed those problems. That gave me some breathing room. Unfortunatly, that was the last thing I needed. I waited a couple of weeks to see how the fixes took, and in the meantime, got a super rush of work that takes me away from home three days a week.
So here I sit. I can't really make the fixes. I hate television. My fingers are already sore from playing guitar and I have really sucky net access....
Oh yeah, and did I mention, NO BEER!
Saturday, January 28, 2006
Back to winter
Well, I was sitting outside a few days back, another typical January day in Wisconsin. I was sittin' there in the sun, wearing a t-shirt, drinkin' a beer. I was saying, you know, this winter stuff, it ain't so bad....
Ahh, but I have lived in the north for too long. I just feel like there is going to be hell to pay for all this nice weather. The last couple of nights we have been getting a little bit of that hell. It has cooled down quite a lot. Still though, corn burning wise, it has been a really great winter. The Traeger gets a little behind when we have those really cold days. I can keep it running but it needs more work. I have to keep an eye on it, it runs 100%, it overflows more often, and needs more burn pot changes.
I talked a little bit to one of the folks at Traeger about some changes they made to the TPB-150. I will try to get a few more details and summarize them here. Maybe they will be things I will try to incorporate to my setup.
Ahh, but I have lived in the north for too long. I just feel like there is going to be hell to pay for all this nice weather. The last couple of nights we have been getting a little bit of that hell. It has cooled down quite a lot. Still though, corn burning wise, it has been a really great winter. The Traeger gets a little behind when we have those really cold days. I can keep it running but it needs more work. I have to keep an eye on it, it runs 100%, it overflows more often, and needs more burn pot changes.
I talked a little bit to one of the folks at Traeger about some changes they made to the TPB-150. I will try to get a few more details and summarize them here. Maybe they will be things I will try to incorporate to my setup.
Tuesday, January 24, 2006
A word to the techies out there
I apologize in advance to all the computer illiterate corn burners out there. Suffer through, I need to talk technical for a bit. I will try to get to some actual corn burning talk before the post is over. I have seen some of the posts on the forum and heard from a few of you so I know there are some geeks burning corn too. I will let you know something I discovered today.
Today was sort of a wasted eight hours at my day job. I have been working on a technical issue with some ESRI mapping software being incompatible with our hardware and operating systems. I am reminded of why I will do almost anything to put off calling in tech support from a major software company. Well, I had put it off. My boss had asked me how it was coming too many times. I had no solutions myself, so, today was the day. I emailed ESRI tech support. I spent most of the day gathering information and emailing back and forth to a tech support drone. We have now successfully tried all the stuff I had already tried before. Sigh....
However, that being said, in between all that searching, documenting, and emailing, I had some free time. During that free time, I did some work on the database structure of the corn burning web site. Those changes really seemed to speed up how the site works. Much more so than what I expected them to.
Let me give you some back ground. The forum software the www.iburncorn.com site runs is called CF-forum. It is written in a computer language called Cold Fusion. Originally, my wife, who has a computer consulting business bought the CF Forum software for a client of hers. It was written to run on Microsoft Windows and use the Microsoft Access database. She rewrote the code and got it to run on the Linux operating system and talk to the open source, MySQL database. After a couple of years, her client moved on, but the software stayed with our server. Even at it's peak I think that forum only had about fifty users. Nothing like the iburncorn forum has. So, her programming and database changes were never really pressure tested.
Time passes, a couple of years go by. I bought the corn boiler on blind faith because there is no real resource out there on the web. I decided to setup my corn burning site and then setup the forum. The software suddenly has 10x the number of users it had before and more like 100x the number of messages. Things began to drag and I started getting complaints about how the software was running. I will be the first to admit, it was running S L O W.
Today in my spare minutes I had the freetime to take a look at why it was running slow from the data end. MySQL is a very powerful database engine and I assumed it should be able to handle the load just fine. Really, the computer the web site was running on should be able to handle the load as well. So, what was happening? The database tables were not very complex for the cfforum software, just 14 tables. Not even very many fields in those tables. So why did it run so slow? The tables had no indices.
Fourteen very simple tables. Each web page would fire off several queries to the database. Each query would have two or three joins to other tables based on primary keys within the database. The biggest table had less than 6000 records in it. I figured, no worries! MySQL should be able to crunch through that and do the joins, no problem. Wrong!
It made a huge difference in how the forum ran with just adding one index in each of the three largest tables. Suddenly page build time was cut by 1/4th! The index ties together the userID, messageID and topicID into one index. Wow. Amazing!
A second change, not quite so dramatic, but still made some difference. I turned on query caching in MySQL. Actually, more technically correct, I allocated RAM to the query cache. Every since MySQL V.4 query caching has been turned on in the default but since no memory is devoted to it, it does not cache. This was a very simple change, just add the line:
query-cache-size = 20M
in the /etc/my.cnf file. I would say that made some difference in how the site runs. Not as big as the indices, but noticeable.
So, some good came of the day. Now, if I could only get those stupid maps working! :-)
I never did get to any corn talk. My fingers are tired and I need to get to bed because tomorrow is my day to be in the office. I do have a new site feature in testing right now. Mostly for the pellet burners. It will allow people who are burning corn in their pellet stoves to enter some details. It will build up a database for others to see which pellet stoves can burn ratios of corn without troubles. I hope to have the feature online by tomorrow.
Have a good night!
--ja
Today was sort of a wasted eight hours at my day job. I have been working on a technical issue with some ESRI mapping software being incompatible with our hardware and operating systems. I am reminded of why I will do almost anything to put off calling in tech support from a major software company. Well, I had put it off. My boss had asked me how it was coming too many times. I had no solutions myself, so, today was the day. I emailed ESRI tech support. I spent most of the day gathering information and emailing back and forth to a tech support drone. We have now successfully tried all the stuff I had already tried before. Sigh....
However, that being said, in between all that searching, documenting, and emailing, I had some free time. During that free time, I did some work on the database structure of the corn burning web site. Those changes really seemed to speed up how the site works. Much more so than what I expected them to.
Let me give you some back ground. The forum software the www.iburncorn.com site runs is called CF-forum. It is written in a computer language called Cold Fusion. Originally, my wife, who has a computer consulting business bought the CF Forum software for a client of hers. It was written to run on Microsoft Windows and use the Microsoft Access database. She rewrote the code and got it to run on the Linux operating system and talk to the open source, MySQL database. After a couple of years, her client moved on, but the software stayed with our server. Even at it's peak I think that forum only had about fifty users. Nothing like the iburncorn forum has. So, her programming and database changes were never really pressure tested.
Time passes, a couple of years go by. I bought the corn boiler on blind faith because there is no real resource out there on the web. I decided to setup my corn burning site and then setup the forum. The software suddenly has 10x the number of users it had before and more like 100x the number of messages. Things began to drag and I started getting complaints about how the software was running. I will be the first to admit, it was running S L O W.
Today in my spare minutes I had the freetime to take a look at why it was running slow from the data end. MySQL is a very powerful database engine and I assumed it should be able to handle the load just fine. Really, the computer the web site was running on should be able to handle the load as well. So, what was happening? The database tables were not very complex for the cfforum software, just 14 tables. Not even very many fields in those tables. So why did it run so slow? The tables had no indices.
Fourteen very simple tables. Each web page would fire off several queries to the database. Each query would have two or three joins to other tables based on primary keys within the database. The biggest table had less than 6000 records in it. I figured, no worries! MySQL should be able to crunch through that and do the joins, no problem. Wrong!
It made a huge difference in how the forum ran with just adding one index in each of the three largest tables. Suddenly page build time was cut by 1/4th! The index ties together the userID, messageID and topicID into one index. Wow. Amazing!
A second change, not quite so dramatic, but still made some difference. I turned on query caching in MySQL. Actually, more technically correct, I allocated RAM to the query cache. Every since MySQL V.4 query caching has been turned on in the default but since no memory is devoted to it, it does not cache. This was a very simple change, just add the line:
query-cache-size = 20M
in the /etc/my.cnf file. I would say that made some difference in how the site runs. Not as big as the indices, but noticeable.
So, some good came of the day. Now, if I could only get those stupid maps working! :-)
I never did get to any corn talk. My fingers are tired and I need to get to bed because tomorrow is my day to be in the office. I do have a new site feature in testing right now. Mostly for the pellet burners. It will allow people who are burning corn in their pellet stoves to enter some details. It will build up a database for others to see which pellet stoves can burn ratios of corn without troubles. I hope to have the feature online by tomorrow.
Have a good night!
--ja
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